Manufacturing Engineering Intern (Spring Co-op 2025)

Job Expired

Louisville, CO - Broomfield, CO, United States

$58-87k

Internship

3 months ago

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Job description

Sierra Space Careers: Dare to Dream

We honor those that are not afraid to dream big dreams, those that tenaciously chase their dreams even when others say it cannot be done, those that achieve big dreams and change everything. Those are Dreams Worth Chasing.

At Sierra Space we envision a future where humanity lives and works in space, on moons, and on distant planets. Our mission isn’t restricted to the few, instead we see a future where all people can choose to live, work, discover and explore beyond our planet. Our company is building a platform in space to benefit life on Earth and together we will alter the course of humanity.

We have a bold mission. We are a bold company. Together, we are an extraordinary team.

About the Role

Sierra Space is seeking a motivated and enthusiastic Manufacturing Engineering Intern to join our high-performance team. As an intern, you will gain hands-on experience in various aspects of manufacturing engineering, including process development, production optimization, and quality control for aerospace systems. This is an excellent opportunity to contribute to cutting-edge projects and develop practical skills in a real-world manufacturing environment.

Our Co-ops have the unique experience of getting both mentoring and coaching while working side by side with recognized industry experts on real-world assignments directly related to their field of study. Bring your knowledge and desire to learn, and we will provide the experience. Co-op’s are full time, 40 hour a week commitments and typically span an entire semester, with the possibility of starting the summer before (Fall Co-op) or extending into the summer after (Spring Co-op).

As a Manufacturing Engineering Intern, you'll ask questions, get involved, bring your ideas, be part of an actual project team, attend planning meetings, complete assignments as tasked by your team, absorb and learn from your team and apply that learning to projects assigned. You'll have the opportunity to learn fundamental business processes and procedures, build your technical foundation through practice and mentorship, and participate in an in-depth program built by our University Recruiting team, that includes cross-functional workshops and meeting with leadership to gain understanding of the business and Sierra Space culture.

Key Responsibilities:

Tooling Design

Assist in designing and developing specialized tools, jigs, and fixtures for the manufacturing and assembly of aerospace components and systems
Collaborate with manufacturing and design engineers to understand specific manufacturing requirements and constraints
Participate in feasibility studies and provide recommendations for tooling solutions that enhance manufacturing efficiency and quality
Utilize CAD software to create detailed tool designs, including 3D models, drawings, and specifications
Join design reviews with cross-functional teams to ensure tool designs meet project requirements and standards
Liaise with suppliers and vendors to select and procure tooling components and materials
Help develop and maintain comprehensive tooling documentation, including design files, drawings, and specifications
Support manufacturing and assembly teams in the implementation and use of specialized tools and fixtures
Assist in tooling validation and verification activities to ensure tool performance and functionality
Collaborate with technicians and operators, providing training and guidance on the use of specialized tools and fixtures
Stay current with advancements in tool design and manufacturing technologies, applying relevant knowledge to ongoing projects
Ensure compliance with safety protocols and regulations in all tool design and manufacturing activities

Solar

Assist with new product introduction (NPI) builds across all Solar work centers, performing process development, validation, and transition to production on extremely aggressive timelines
Write process plan and standard procedures for a variety of Solar products
Work with tooling team to design custom fixtures for the Surface Mount Technology (SMT) line and Solar Array integration
Work with mentor to triage non-conforming product and drive resolution and preventative action implementation
Own high-impact continuous improvement projects for yield, rate, and cost of Solar Array products
Provide solutions to streamline space-grade circuit board assembly and test processes
Facilitate a close relationship with the engineering team during design, build, and test to provide design feedback

About You 
 

Our mission is driven by the unwavering passion to push the boundaries of what is possible. We seek those who Dare to Dream — to envision the extraordinary and pursue it relentlessly – to join us on this transformational journey.  

We’re looking for dreamers who align with our values, vision and audacious goals – while also meeting the minimum qualifications below. The preferred qualifications are a bonus, not a requirement. 

Minimum Qualifications:

Must be currently enrolled in an accredited college or university
Must have at least one academic term remaining after the completion of the internship
Students must be a Sophomore, Junior or Senior undergraduate student or enrolled in a Master's or Ph.D. Program
Strong skills in Word, Excel, PowerPoint and Visio
Ability to work in a highly collaborative team environment
Strong organization skills and work ethic; detail oriented

Preferred Qualifications:

Pursuing a degree in Manufacturing, Mechanical, Aerospace, or Electrical engineering or a related discipline
Familiarity with J-STD-001 Class 2, IPC-A-610 Class 2
Familiarity pick and place machines, reflow oven, conformal coating, or through hole soldering systems
Familiarity wire harness routing, integration, and testing
Hands on experience with aerospace structures, mechanical systems, and mechanisms
Exposure to programming languages commonly used in tool design, such as MATLAB or Python
Basic experience utilizing NX
Exposure to additive manufacturing technologies and their application to tool design
Basic experience with finite element analysis (FEA) for tool design validation
Knowledge of regulatory requirements and certifications in the aerospace industry
Basic understanding of Product Lifecycle Management (PLM)

Engineering Intern Sophomore: $28.00/hour

Engineering Intern Junior/Senior: $30.00/hour

Engineering Intern BA/MS Dual Program or 5 yr BA/MS Program: $31.00

Engineering Intern Master's: $35.00/hour

Engineering Intern PhD: $42.00/hour

Intern pay is determined by the level of courses completed during the school term prior to starting the internship, not by the courses the intern will be taking following the internship.

IMPORTANT NOTICE:
To conform to U.S. Government international trade regulations, applicant must be a U.S. Citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State or U.S. Department of Commerce.

Elevate Your Career

At Sierra Space, we are committed to your personal and professional development. We empower you to make profound and meaningful contributions and foster a vibrant culture of collaboration, where teamwork ignites breakthrough innovations.

Sierra Space offers annual incentive pay based upon performance that is commensurate with the level of the position.

We also offer a generous benefit package, including medical, dental, and vision plans, 401(k) with 150% match up to 8%, life insurance, 3 weeks paid time off, tuition reimbursement, and more.

At Sierra Space we are at the very doorstep of unlocking the future and the work in front of us is hard, but it is truly important and meaningful. Achieving our mission requires dedication, relentless pursuit of a dream and an unwavering passion for pushing the boundaries to accomplish what others might believe to be impossible. We seek those who too, Dare to Dream and will join us in a pursuit to achieve the extraordinary.

Application Deadline: This role will remain posted until a qualified pool of candidates are identified.

Please note: Sierra Space does not accept unsolicited resumes from contract agencies or search firms. Any unsolicited resumes submitted to our website or to Sierra Space team members not through our approved vendor list or Talent Acquisition will be considered property of Sierra Space, and we will not be obligated to pay any referral fees.

Sierra Space Corporation is an equal opportunity employer and is committed to working with and providing reasonable accommodations to applicants with disabilities. If you need special assistance or a reasonable accommodation related to applying for employment with Sierra Space or at any stage of the recruitment process, please contact us.