Senior Manufacturing Engineer

Company Description

Icarus is at the forefront of aerospace innovation, developing solar-powered stratospheric drones designed to enhance global connectivity and observation. Operating at altitudes 20 times closer to Earth than Low Earth Orbit (LEO) satellites, our drones deliver superior 5G direct-to-device communication and ultra-high-resolution imagery. With the capability to remain airborne for up to a year through autonomous solar-powered operations, Icarus offers continuous, cost-effective solutions that surpass traditional cell towers and satellite systems.

 

Role Description

We are seeking a highly skilled and experienced Senior Manufacturing Engineer to join our aerospace team to help build a factory with an output of 1000s of aircrafts. You will be working closely with our Mechanical Design Team and establish a variety of manufacturing processes, and excels in creating detailed documentation, drawings, and assembly instructions to drive operational efficiency and quality.

 

Key Responsibilities:

• Develop and document manufacturing processes, ensuring they align with engineering specifications and industry standards.
• Create detailed engineering drawings, schematics, and 3D models to support production.
• Write comprehensive assembly instructions and work instructions for aerospace components and systems.
• Collaborate with cross-functional teams, including design, quality, and production, to optimize manufacturability and streamline production workflows.
• Utilize GD&T to ensure proper communication of part specifications and tolerances.
• Analyze and improve manufacturing processes to enhance quality, reduce costs, and increase throughput.
• Troubleshoot manufacturing issues, implement corrective actions, and develop preventive solutions.
• Evaluate and select manufacturing equipment, tools, and materials to meet project requirements.
• Conduct time studies, capacity analyses, and workflow assessments to support lean manufacturing initiatives.
• Review and implement engineering change orders (ECOs) and update documentation accordingly.
• Ensure compliance with all safety, quality, and regulatory standards in manufacturing operations.

 

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
• 5+ years of experience in manufacturing engineering, with a focus on aerospace projects (aircraft, satellites, or related systems).
• Proficiency in GD&T and its application in engineering drawings and manufacturing processes.
• Strong knowledge of manufacturing processes, including machining, sheet metal fabrication, composites, and assembly techniques.

 

Preferred Skills:

• Experience with unmanned aerial vehicles (UAVs), satellites, or other aerospace projects.
• Experience with CAD software (e.g., SolidWorks, CATIA, NX) and PLM systems.
• Familiarity with additive manufacturing (3D printing) and advanced materials.
• Hands-on experience with creating work instructions, control plans, and technical documentation.
• Knowledge of lean manufacturing principles and Six Sigma methodologies.
• Experience working with AS9100 quality management systems.
• Ability to conduct root cause analyses and implement continuous improvement initiatives.
• Strong organizational, analytical, and problem-solving skills.
• Excellent verbal and written communication skills for cross-functional collaboration.

 

Compensation and Benefits:

• $120,000 to $160,000 salary
• Large equity in the company
• Comprehensive healthcare, dental, and vision plan with HSA.
• Dream desk setup, including tools and whatever else you need to be your most productive self.
• Daily lunch and unlimited Celsius.
• Flexible work arrangements to support work-life balance.