Sr Tooling Engineer

Sierra Space Careers: Dare to Dream

About the Role

Sierra Space is on the lookout for a skilled and innovative Tooling Engineer to join our team. As a pioneering force in the aerospace industry, Sierra Space is dedicated to creating advanced technologies and solutions that further humanity's quest to explore and live beyond Earth. Our mission is to build and sustain space infrastructure, create new commercial opportunities, and enable successful missions that push the boundaries of what's possible.

As a Tooling Engineer, you will be at the forefront of designing and developing specialized tools and fixtures crucial for the manufacturing and assembly of aerospace components and systems. You will work closely with a cross-functional team, including manufacturing engineers, design engineers, and technicians, to ensure our manufacturing processes are optimized for efficiency and quality. Your keen eye for detail and expertise in tool design will play a vital role in the success of our space exploration initiatives.

By joining Sierra Space, you'll be contributing to a legacy of innovation and excellence, helping us deliver transformational space solutions that open new frontiers and possibilities for future generations.

Key Responsibilities

In this role, you will be responsible for designing and developing specialized tools, jigs, and fixtures for the manufacturing and assembly of aerospace components and systems. You will collaborate with manufacturing engineers and design engineers to understand specific manufacturing requirements and constraints, conducting feasibility studies to provide recommendations for tooling solutions that optimize manufacturing efficiency and quality. Using CAD software, you will create detailed tool designs, including 3D models, drawings, and specifications, and conduct design reviews in collaboration with cross-functional teams to ensure tool designs meet project requirements and standards.

Additionally, you will liaise with suppliers and vendors to select and procure tooling components and materials, and you will develop and maintain comprehensive tooling documentation, including design files, drawings, and specifications. Your role will include supporting manufacturing and assembly teams in the implementation and use of specialized tools and fixtures, conducting tooling validation and verification activities to ensure tool performance and functionality. You will also collaborate with technicians and operators, providing training and guidance on the use of specialized tools and fixtures.

Staying up-to-date with the latest advancements in tool design and manufacturing technologies, you will apply relevant knowledge to ongoing projects and ensure compliance with safety protocols and regulations in all tool design and manufacturing activities. Your contribution will be vital in driving the efficiency and quality of our manufacturing processes.

Minimum Qualifications:

• Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field and typically 10 or more years of relevant experience

• Proven experience in tool design engineering, preferably in the aerospace or manufacturing industry.

• Strong knowledge of tool design principles and their application to manufacturing processes.

• Proficiency in NX for tool design and modeling.

• Experience with aerospace manufacturing processes, assembly techniques and requirements.

• Strong analytical and problem-solving skills.

• Excellent communication and interpersonal skills, with the ability to collaborate with cross-functional teams and stakeholders.

• Strong organizational skills, with the ability to prioritize tasks and meet deadlines.

• Familiarity with industry standards and regulations in the aerospace and manufacturing field.

• Familiarity in applying and interpreting Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5

• Knowledge of safety protocols and procedures in tool design and manufacturing activities.

Preferred Qualifications:

• Advanced degree in Mechanical Engineering, Aerospace Engineering, or a related field.

• Experience in the aerospace industry or a related field.

• Familiarity with aerospace manufacturing processes and requirements.

• Knowledge of additive manufacturing technologies and their application to tool design.

• Experience with finite element analysis (FEA) for tool design validation in FEMAP.

• Familiarity with regulatory requirements and certifications in the aerospace industry.

• Experience with programming languages commonly used in tool design, such as MATLAB or Python.

Additional Requirements:

• Frequently walk, sit, stand, climb stairs and steps

• Frequently repeat same hand, arm, and finger motion many times to include finger and hand dexterity

• Rarely lifting or carrying up to 20 lbs.

Working Conditions:

• Rarely exposed to outdoor elements (high/low temperatures, sun, rain/snow, etc.)

• Rarely exposed to fumes or hazardous chemicals/materials

• Rarely exposed to loud noises

IMPORTANT NOTICE:
To conform to U.S. Government international trade regulations, applicant must be a U.S. Citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State or U.S. Department of Commerce.

Estimated Starting Salary Range:

$120,552.10 - $165,759.14

At Sierra Space we are at the very doorstep of unlocking the future and the work in front of us is hard, but it is truly important and meaningful. Achieving our mission requires dedication, relentless pursuit of a dream and an unwavering passion for pushing the boundaries to accomplish what others might believe to be impossible. We seek those who too, Dare to Dream and will join us in a pursuit to achieve the extraordinary.

Application Deadline: This role will remain posted until a qualified pool of candidates is identified.

Please note: Sierra Space does not accept unsolicited resumes from contract agencies or search firms. Any unsolicited resumes submitted to our website or to Sierra Space team members not through our approved vendor list or Talent Acquisition will be considered property of Sierra Space, and we will not be obligated to pay any referral fees.

Sierra Space Corporation is an equal opportunity employer and is committed to working with and providing reasonable accommodations to applicants with disabilities. If you need special assistance or a reasonable accommodation related to applying for employment with Sierra Space or at any stage of the recruitment process, please contact us.